The rise process of the skin temperature of a test substrate
can be checked in real time.
Data collects temperature at intervals of 1second.
And, our company's test heater of can satisfy a visitor's various needs, such as heater temperature, air supply, an exhaust, line speed, a product and heater distance.
Isn't the effect of the heater of our boast tried? At our company, in order to have an effect of far-infrared rays realized by a visitor, we are receiving the request of a test at any time.
Please try the effect which is not acquired on the usual hot air drying.
The test method The test method can choose those with two kind, a sheet method, and a Roll to Roll method.
◇ Sheet method
The base material cut into about A4 size is used.
Ink is coated with an applicator etc. to it.
It is placed on a conveyor and a dry state is checked.
Recommended to the visitor who has IR heater used for the first time,
and the visitor who wants to check dry efficiency selectively.
◇ Roll to Roll method
How to check a product by the consistent work. (Unwinder ⇒ Coating ⇒ Dry ⇒ Winder)
Recommended to the visitor who wants to extract and check a long sample,
and the visitor who wants to do a test including coating.
Measurement equipment and the data collection method Actually seeing is best in order to have an effect of far-infrared rays realized.
But, the data seen and known by the eye is also needed.
So, at our company, a base material sample is not only simply passed.
We are also performing measurement of the skin temperature by a thermo couple.
By taking data, the dry state etc. which are not confirmed only by the eye can be understood,
or it is using for improvement in reproducibility, and the reflection to the system.
The temperature collection by logger Possible to measure the temperature in a furnace of an entrance, a center, and an exit, and several base material surfaces in real time. (Max 16points)
Can also perform that temperature checks by a radiation thermometer and thermography other than the collection of logger.
Measurement of weight Not only extraction of surface temperature, weight may be measured with a precision platform scale. Change of the weight after dryness also becomes data.
Solvent concentration In the case of the complete drying of a remains solvent, it can also judge from thermal data. But, it is also possible to measure solvent concentration in simple by a VOC sensor.
Other measuring methods Measurement of liquid viscosity at a viscosity meter, Thickness measurement at a dial gage, and so forth. We can respond to all measuring methods.
Test Heater No.1 Pf Flat type IR Heater Furnace length ： 3.6m Product width ： 600mm MAX Line speed ： 20m/min MAX Heater capacity ： 42kw MAX Control ： SSR control Environment ： Against dust, Non-explosion proof Option ： Hot wind generator perfection
Test Heater No.2 Log type IR Heater Furnace length ： 4m Product width ： 600mm MAX Line speed ： 25m/min MAX Heater capacity ： 27kw MAX Control ： SCR control Air supply ： Nozzle 5mm×600mm Exhaust ： Width individual exhaust Option ： Hot wind circulatory organ, Cold air nozzle perfection
Test Heater No.3 Ts Flat type IR Heater Furnace length ： 1.4m Product width ： 300mm MAX Line speed ： 20m/min MAX Heater capacity ： 14.7kw MAX Control ： SCR control Exhaust ： Furnace entrance exhaust Others ： Height variable is impossible
Frequently asked questions
How much is test expense?
Sheet method : ￥80000 / 1day, R to R method : ￥150000 / 1day.
2 or 3 operators of our company are attached.。
Does a difference come out in the dry result of a sheet method and the dry conditions of RtoR?
Although based on a product, the difference of conditions may come out somewhat.
But, since it is a range which can respond by fine tuning, it's considered the almost same result.
What kind of test data (conditions) is extracted?
Heater temperature, distance, hot wind temperature, the amount of winds of air supply and exhaust ,
product temperature, atmosphere temperature, room temperature, and humidity are extracted.
Weight, concentration, etc. are extracted when required.
Can the extracted data be got?
Later, edited PDF is sent by e-mail.
What is the thermo couple using?
It is K type thermo couple.
With what is a thermo couple attached?
Heat-resistant class 180℃ tape is used.
What is the material of a conveyor?
Teflon material with a heat-resistant temperature of not less than 200℃.
Is it influential when a base material is put on the conveyor which received heat?
There are some.
Although it mainly becomes a problem of appearance,
it will be coped with if worrisome, although evaluated.
Please let me know the work assignment in the case of a test.
Operator of our company does cleaning, equipment adjustment, record of data, etc.
The visitor needs to evaluate a dry state.
In the case of the sheet method, please coat with the bar coater etc. which were brought.
Please let us know about what is brought and thing which can be borrowed at test's time.
≪What is brought with it≫
Test base material or a product, Ink, Bar coater etc. (at the time of the sheet method),
Apparatus which evaluates a dry state, Set for cleaning of tools ≪What can be lent out≫
Precision platform scale, Thermography, thermo couple, Logger, Thickness gauge (10μm)
In addition, please consult
Lineup of Explosion proof IR heater, flat type IR heater, etc
HOME
About a IR heater test
Test Heater No.1
How much is test expense?
Sheet method : ￥80000 / 1day, R to R method : ￥150000 / 1day.
Lineup of Explosion proof IR heater, flat type IR heater, etc 
